At SK International, we strive to drive excellence in all that we do, particularly in the automotive industry. As part of this commitment, this blog will cover the Auto Pad and Peel Installation Station that we designed and manufactured, a solution that is used to install pads onto fuel tanks.
A Closer Look at Its Features
This automated station is equipped with several features designed, such as:
Vision Check System:
Once the pads are installed on the fuel tanks, a vision system inspects their placement, guaranteeing precise alignment and quality control.
Robot-Assisted Installation:
Utilizing an advanced robot, pads are peeled from sheets and installed on the fuel tanks. The robotic process ensures consistent accuracy and repeatability.
Belt Conveyor System:
Fuel tanks are transferred to their designated positions via a belt conveyor to minimize manual handling.
The Installation Process
Let’s take a look at the Station’s installation process:
- The operator places the fuel tank onto the conveyor belt.
- Sensors detect the tank variant, identifying the number and locations for pad installation based on the variant.
- The conveyor moves the fuel tank to the precise position for installation.
- Sheets of pads are fed into the sheet feeder, with suction cups separating rows of pads and securing them in place.
- The robot peels each pad from the sheet and installs it on the fuel tank.
- Finally, the vision system verifies installation accuracy, making sure that every pad is correctly positioned.
Behind the Scenes
The Auto Pad Installation Station was brought to life by a dedicated team of 5-6 talented engineers and designers, working with Inventor CAD to bring this concept to life. Their expertise and teamwork ensure that every aspect of the installation station meets the highest standards of performance and durability.
Conclusion
At SK International, we believe in engineered excellence and try to incorporate it in everything we do. The Auto Pad and Peel Installation Station is just one of many solutions we've created to push the boundaries of cost effectiveness for automobile manufacturers. Stay tuned as we continue to push boundaries and explore new possibilities in the automotive manufacturing industry and beyond.